NHTSA Data Explorer
Chevrolet Express 4500
Data refreshed May 30, 2026
Select a model year to filter results to that year of the Chevrolet Express 4500.
Complaints
107
Active records
Recalls
8
Active records
TSBs
796
Active records
Filing history
Monthly totals over the last 20 years. Click a legend item to show or hide that series.
Reported severity
Based on consumer complaints filed since 2000. Recalls and TSBs do not include severity data.
Deaths
0
Injuries
19
Crashes
13
Fires
5
Top reported issues — Chevrolet Express 4500
Click a category to expand its values.
Condition issue
Braking behavior
Operating state
Driver assistance issue
Engine behavior
Safety restraint issue
Thermal issue
Noise
Vibration/harshness
Fluid issue
Reporting mechanism
Safety restraint behavior
Electrical issue
Transmission/drivetrain behavior
Lighting behavior
Performance issue
Recent change
Ride/handling behavior
Smell
Steering behavior
Access/entry issue
Powering on/off behavior
Recent filings
The 10 most recent filings for each type.
2014 CHEVROLET EXPRESS 4500
Filed Mar 6, 2021
MOTOR HOME / CAMPER BODY. PARKED FOR THE WINTER. PLUGGED IN BUT OCCASIONALLY RUN TO ENSURE BATTERIES ARE CHARGED. VEHICLE HAS 25,400 MILES ON IT. OUTSIDE AIR TEMPERATURE ABOUT 20 F. STARTED VEHICLE AND DASH DISPLAYS WARNINGS: ENGINE OPERATING AT REDUCED POWER AND ENGINE OVERHEATED A/C TURNED OFF. SCANNED THE ECM FOR CODES AND WAS ABLE TO CLEAR THESE TWO MALFUNCTION INDICATORS. THE TOOL ALSO REVEALED A PREMIANT CODE OF P1682 (1/1), IGNITION 1 SWITCH CIRCUIT 2. MODULE # : $7E8 AND MODULE#…
2014 CHEVROLET EXPRESS 4500
Filed May 26, 2018
SLOPPY STEERING AND SWAY CONTROL. SINCE NEW. 7000 MILES. SWERVES FROM SIDE TO SIDE. DOES NOT STEER STRAIGHT. OVER CORRECTION.
2009 CHEVROLET EXPRESS 4500
Filed Apr 27, 2018
FUEL TANK RUSTS OUT PREMATURELY AND ALLOWS FUEL TO SPILL OUT ON ROADWAY AND POSSIBLE FIRE HAZARD
2016 CHEVROLET EXPRESS 4500
Filed Apr 19, 2018
UPON INSPECTION, IT WAS NOTICED THAT THE UPPER CONTROL ARM ON THIS AMBULANCE WAS CRACKED WHERE THE TOP OF THE COIL SPRING RESTS.THIS IS ON THE DRIVERS SIDE. THERE ARE CHUNKS OF THE CRADLE MISSING .WE HAVE TAKEN THIS VEHICLE OUT OF SERVICE. THE RIGHT SIDE CRADLE SHOWS NO CRACKING OR FATIGUE.
2012 CHEVROLET EXPRESS 4500
Filed Feb 15, 2018
TL* THE CONTACT OWNS A 2012 CHEVROLET EXPRESS 4500. IN COLD WEATHER, THE DIESEL EXHAUST FLUID (DEF) FROZE, WHICH CAUSED THE VEHICLE TO DECELERATE UNTIL IT EVENTUALLY IDLED. THE DEALER (KUPPER CHEVROLET, 1500 2ND ST NE, MANDON, ND 58554) STATED THAT THEY NEEDED TO KEEP THE VEHICLE IN A HEATED SHOP TO PREVENT THE DEF FROM FREEZING. THE VEHICLE WAS NOT REPAIRED. THE MANUFACTURER WAS ALSO CONTACTED AND WAS UNABLE TO PROVIDE ASSISTANCE. THE APPROXIMATE FAILURE MILEAGE WAS 86,000. THE VIN WAS…
2014 CHEVROLET EXPRESS 4500
Filed Dec 22, 2016
VEHICLE HAS STALLED BEFORE. SOMETIMES WHEN STARTING JUST SPINS OVER. SOMETIMES STARTS AND SAYS REDUCED ENGINE POWER. RUNS REALLY ROUGH. CAN WAIT ABOUT 10 MINUTES THEN RESTART AND RUNS OK. USUALLY ACTS UP ABOUT EVERY 20 STARTS. THIS IS A 2014 WITH ABOUT 14000 MILES. HAS STALED WHEN BACKING UP BEFORE.
2012 CHEVROLET EXPRESS 4500
Filed Dec 8, 2016
ON 9/30/2016, A THERMAL EVENT OCCURRED WHILE THE BUS WAS IN THE SHOP FOR ROUTINE MAINTENANCE. AS THE BUS WAS BEING MOVED (BACKED-OUT) OF THE SERVICE BAY AND SMOKE WAS SEEN ESCAPING FROM THE CNG TANK STORAGE COMPARTMENT AT THE REAR OF THE BUS. LOCATION: 4127 ELM ST., DALLAS, TX 75226 A DALLAS AREA RAPID TRANSIT (DART) EMPLOYEE QUICKLY OPENED THE COMPARTMENT AND EXTINGUISHED THE SMALL FLAME. DAMAGE WAS LIMITED TO THE CNG FUEL TANK SOLENOID (MELTED) AND THE CONNECTING HARNESS (MELTED). THIS…
2016 CHEVROLET EXPRESS 4500
Filed Jun 7, 2016
UNDER HOOD FUSE 68 (AUX BRAKE LIGHT)P FAILURE. MODIFIED BUS BODY USES THIS AS SOLE BRAKE LIGHT OUTPUT. LOSS OF REAR BRAKE LIGHTS ALMOST RESULTED IN REAR END COLLISION. VEHICLE WAS SLOWING TO STOP FOR A RED LIGHT. VEHICLE NEEDS TWO SOURCES OF BRAKE LIGHT OUTPUT. FUSE PANEL HAS BOTH AVAILABLE WITH FUSING BUT ONLY ONE USED. WE ARE UNABLE TO REPLICATE OR FIND CAUSE OF SHORT.
2000 CHEVROLET G VAN
Filed Nov 20, 2015
TL* THE CONTACT OWNS A 2000 CHEVROLET G VAN. WHILE DRIVING AT VARIOUS SPEEDS, THE VEHICLE STALLED. THE CONTACT WAS ABLE TO RESTART THE VEHICLE. THE FAILURE RECURRED ON NUMEROUS OCCASIONS. THE VEHICLE WAS TAKEN TO AN INDEPENDENT MECHANIC WHO DIAGNOSED THAT THE WIRING HARNESS AND IGNITION SYSTEM NEEDED TO BE REPLACED. THE VEHICLE WAS REPAIRED. THE MANUFACTURER WAS NOTIFIED OF THE FAILURE. THE FAILURE MILEAGE WAS 120,000.
2000 CHEVROLET G VAN
Filed Jun 22, 2015
TL* THE CONTACT OWNS A 2000 CHEVROLET G VAN. THE CONTACT STATED THAT THE FUEL GAUGE DID NOT DISPLAY THE ACCURATE AMOUNT OF FUEL. THE FAILURE RECURRED CONSTANTLY. THE VEHICLE WAS TAKEN TO AN INDEPENDENT MECHANIC WHERE IT WAS DIAGNOSED THAT THE FUEL SENDING UNIT NEEDED TO BE REPLACED. THE VEHICLE WAS NOT REPAIRED. THE MANUFACTURER WAS NOTIFIED OF THE FAILURE. THE FAILURE MILEAGE WAS 106,000. UPDATED 09/03/2015*LJ THE CONSUMER STATED THE VEHICLE CAN RUN OUT OF GAS WITHOUT WARNING. UPDATED…